Thermal properties of La2Zr2O7 double-layer thermal barrier coatings

La2Zr2O7 is a promising thermal barrier coating (TBC) material. In this work, La2Zr2O7 and 8YSZ-layered TBC systems were fabricated. Thermal properties such as thermal conductivity and coefficient of thermal expansion were investigated. Furnace heat treatment and jet engine thermal shock (JETS) tests were also conducted. The thermal conductivities of porous La2Zr2O7 single-layer coatings are 0.50–0.66 W m−1 °C−1 at the temperature range from 100 to 900°C, which are 30–40% lower than the 8YSZ coatings. The coefficients of thermal expansion of La2Zr2O7 coatings are about 9–10 × 10−6 °C−1 at the temperature range from 200 to 1200°C, which are close to those of 8YSZ at low temperature range and about 10% lower than 8YSZ at high temperature range. Double-layer porous 8YSZ plus La2Zr2O7 coatings show a better performance in thermal cycling experiments. It is likely because porous 8YSZ serves as a buffer layer to release stress

X-ray photoelectron spectroscopy (XPS) depth profiling for evaluation of La2Zr2O7 buffer layer capacity

Lanthanum zirconate (LZO) films from water-based precursors were deposited on Ni-5% W tape by chemical solution deposition. The buffer capacity of these layers includes the prevention of Ni oxidation of the substrate and Ni penetration towards the YBCO film which is detrimental for the superconducting properties. X-ray Photoelectron Spectroscopy depth profiling was used to study the barrier efficiency before and after an additional oxygen annealing step, which simulates the thermal treatment for YBCO thin film synthesis. Measurements revealed that the thermal treatment in presence of oxygen could severely increase Ni diffusion. Nonetheless it was shown that from the water-based precursors' buffer layers with sufficient barrier capacity towards Ni penetration could be synthesized if the layers meet a certain critical thickness and density

Synthesis and luminescence properties of core-shell structured (lanthanum(1-x)europium(x))(2)zirconium heptoxid[at]yttrium orthoborate spherical nanoparticles

Many rare earth compounds have photoluminescent characteristics for various important applications. In this study, europium doped La2Zr2O7 nanoparticles were first synthesized morphology-controllably by using a molten-salt synthesis method. These nanoparticles were used as the core for coating with YBO3 shell. We then explored the effect of different experimental processing parameters, such as annealing temperatures, reaction times and different ratios of salt mixtures on the structure and morphology of these nanoparticles. The overall core size and shell thickness can be controlled by varying the reactant concentration both the core and shell material. These core@shell nanoparticles were then characterized mainly using power x-ray diffraction, transmission and scanning electron microscopes, and photoluminescence measurements. More importantly, their photoluminescence was carefully studied. These special properties allow these compounds as excellent candidates for broad applications in various devices, such as in lighting devices and radiation detectors

Lanthanum Zirconate Based Thermal Barrier Coatings: A Review

This review article summarizes the latest information about the manufacturing techniques of lanthanum zirconate (La2Zr2O7, LZ) powder and La2Zr2O7 based thermal barrier coatings (TBCs). Lanthanum zirconate is a promising candidate material for TBC applications, due to its lower thermal conductivity and higher thermal stability compared to other traditional TBC systems. In this work, the physical, thermal, and mechanical properties of the powder and coatings are evaluated. The durability experiments of the TBCs in various thermal, mechanical, and corrosive conditions are also reviewed. In addition, theoretical studies on the powder and coatings properties are presented. Finally, future research directions of lanthanum zirconate as TBC applications are proposed

Thermal Stability of Novel Multilayer Lanthanum Zirconate Based Thermal Barrier Coatings

This chapter discusses the thermal stability of SCL and DCL porous La2Zr2O7 coats by depositing three types of SCL and DCL La2Zr2O7 and 8YSZ structures in an experiment. Heat treatment, cyclic furnace cycle test and jet engine thermal shock test were conducted for the thermal barrier coatings (TBC) samples. The heating and cooling cycles were repeated until cracks or spallation were spotted on the TBC surface. Both the front and back surface temperatures were measured using pyrometer. The delamination is caused by the thermal residual stress induced by CTE difference between La2Zr2O7 and 8YSZ. All the La2Zr2O7 coats were delaminated in the furnace cycle test in less than 20 cycles. This is because residual thermal stresses accumulated during thermal cycling. Microstructure images of heat treated samples were taken using a scanning electron microscope

Ceramic materials based on lanthanum zirconate for the bone augmentation purposes: materials science approach

The creation of new non-toxic materials that combines high osteointegration and strength characteristics is an urgent contemporary challenge. The use of complex oxides, such as lanthanum zirconate (La2Zr2O7), as non-reservable alloplastic implant materials is a novel and promising way of fulfilling this challenge. In this work, the ceramic materials based on undoped and alkali-earth (Ca, Sr) doped La2Zr2O7 were obtained. The main physical and chemical characteristics of the ceramic materials were determined. The effects of synthesis method and dopant nature on the target characteristics of potential allografts were established

Ceramic materials based on lanthanum zirconate for the bone augmentation purposes: cytocompatibility in a cell culture model

Creation of new ceramic materials for the bone augmentation purposes that combine the absence of cytotoxicity, high strength and osseointegration characteristics is an urgent modern task. In this work, the cytocompatibility of ceramic materials based on lanthanum zirconate (La2Zr2O7) was determined to assess the prospects for their use as implants and components of human joint endoprostheses. The effect of ceramic materials based on undoped and alkali-earth (Ca, Sr) doped La2Zr2O7 on the viability and proliferative activity of human cells was evaluated. The release of elements into the culture medium was also evaluated

Synthesis and Application of Nano structured Bi layer YSZ LZ Thermal Barrier Coating

Present work is on synthesis of high purity Nano-structured TBC materials, Lanthanum Zirconate and YSZ. They were prepared via wet chemical routes, starting from the indigenous source minerals such as zircon and monazite available in the beach sand. This is first time that the results of TBC materials synthesis from these base minerals, their purification and a high end application being presented comprehensively. Their characterisation and thermal barrier application on aeroengine components have been presented. The total oxide impurities being critical to the life of the coating, could be controlled within 0.03 per cent by weight. On comparison with other powders it was found that the indigenously synthesised YSZ powder had practically 100 per cent tetragonal prime phase and no monoclinic phase; whereas others had significant amounts of monoclinic phases present in them. Both YSZ and LZ powders were sinter agglomerated at 850 °C to preclude the possibility of any contamination and sieved. APS process was used to realise nano-structured bi-layer coating on the exhaust nozzle parts of an aeroengine. The components were subjected to rapid thermal transients during long accelerated endurance testing, equivalent to 1000 h of engine operations. The coatings also withstood the gas erosion of supersonic combustion products, vibratory loads of 4 g and more than 30000 nozzle actuations similar to aircraft maneuver. The paper also presents a brief review of implications of a nano-structured thermal barrier coating and certain nuances of chemical synthesis which forms the backbone of the strategies for durable coatings

Aqueous chemical solution deposition of novel, thick and dense lattice-matched single buffer layers suitable for YBCO coated conductors : preparation and characterization

In this work we present the preparation and characterization of cerium doped lanthanum zirconate (LCZO) films and non-stoichiometric lanthanum zirconate (LZO) buffer layers on metallic Ni-5% W substrates using chemical solution deposition (CSD), starting from aqueous precursor solutions. La2Zr2O7 films doped with varying percentages of Ce at constant La concentration (La0.5CexZr1-xOy) were prepared as well as non-stoichiometric La0.5+xZr0.5-xOy buffer layers with different percentages of La and Zr ratios. The variation in the composition of these thin films enables the creation of novel buffer layers with tailored lattice parameters. This leads to different lattice mismatches with the YBa2Cu3O7-x (YBCO) superconducting layer on top and with the buffer layers or substrate underneath. This possibility of minimized lattice mismatch should allow the use of one single buffer layer instead of the current complicated buffer architectures such as Ni-(5%W)/LZO/LZO/CeO2. Here, single, crack-free LCZO and non-stoichiometric LZO layers with thicknesses of up to 140 nm could be obtained in one single CSD step. The crystallinity and microstructure of these layers were studied by XRD, and SEM and the effective buffer layer action was studied using XPS depth profiling

MOD derived pyrochlore films as buffer layer for all-chemical YBCO coated conductors

We report a detailed study performed on La2Zr2O7 (LZO) pyrochlore material grown by Metal-Organic Decomposition (MOD) method as buffer layers for YBa2Cu3O7-x (YBCO) coated conductors. High quality epitaxial LZO thin films have been obtained on single crystal (SC) and Ni-5%at.W substrates. In order to evaluate structural and morphological properties, films have been characterized by means of X-ray diffraction analyses (XRD), atomic force microscope (AFM) and scanning electron microscope (SEM). Precursors solutions and heat treatments have been studied by thermogravimetric analyses (TG-DTA-DTG) and infrared spectra (FT-IR) with the aim of optimizing the annealing process. Thin films of YBCO have been deposited by pulsed laser ablation (PLD) on this buffer layers. The best results obtained on SC showed YBCO films with critical temperature values above 90 K, high self field critical current density values (Jc > 1 MA/cm2) and high irreversibility field values (8.3 T) at 77 K together with a rather high depinning frequency vp (0.5 T, 77 K)>44 GHz as determined at microwaves. The best results on Ni-5%at.W has been obtained introducing in the heat treatment a pyrolysis process at low temperature in air in order to remove the residual organic part of the precursor solution